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Cambridge Underground 1972 pp 49-51

THE CAM BLOCK

The disadvantages of self-lining with a brake-block have already been described in this Journal. It was with the tentative ideal of designing a safer replacement for the brake-block that we started working on the Cam-Block.

The criteria for this apparatus were as follows: that it should slide up a rope with minimum friction, yet should jam instantaneously when a downward load was applied. From this jammed position it had to be capable of being converted easily into a descendeur, without the necessity of the caver unkrabbing from it, thus making the whole operation failsafe. A further possible criterion was that it should be capable of serving as a descendeur in its own right, thereby eliminating one more item from the cavers 'Christmas Tree' of ironmongery.

As we were familiar with no existing piece of caving hardware suitable for conversion, we armed ourselves with a pile of paper and thought afresh. Eventually ideas crystallised and two designs evolved. One was of the rotating cam type, the other of the falling arm type.

The first consisted of two pulley-sheaves, one fixed, the other free to rotate about an eccentric axle. fig.1 With the axle properly offset from the centre of the sheave, we hoped that the apparatus could be pulled up the rope and that the weight of the sheave fig.2 would counter balance the slight friction on the rope. When a downward force was applied this sheave would be pulled down both by its own weight and by the friction of the rope, and, being eccentric, would jam the rope against the other, fixed, sheave. The whole issue would then topple gracefully over to the abseiling position.
fig.3 When a lever on the rotating sheave was moved, the rope would be unjammed, and by controlling the rope with one hand one could abseil gently down. A refinement would be a locking-pin to hold the rotating sheave in the abseiling position, permitting the use of the contraption as an ordinary descendeur.

Though this seemed fine in principle it soon turned out to be unworkable in practice. A couple of 2" diameter sheaves were turned in the University Engineering Department, and a pair of steel plates cut to shape and drilled with 1/8" holes at ½" centres (a sort of custom-built Meccano!) With these bits and pieces and a variety of nuts and bolts for good measure, we set about trying to find the ideal position for the axle, both in the sheave and on the plates, so that the rope would run freely, but jam when necessary. The ideal jamming distance (for No. 4 Nylon) was found to be ¼" clearance between the sheaves, each of which was slightly grooved around its circumference. By trial and error it was established that the ideal offset position for the axle from the centre of the rotating sheave was also ¼". The unsatisfactory nature of this design became apparent when we tried to find a satisfactory point for attaching a krab. Either the device jammed when climbing up, the sheave being lifted round by friction, or the krab was in a position totally unsuitable for abseiling. Furthermore, the clearance of the sheaves was so critical for effective jamming that it would not have been possible to use the same machine on both No.3 and No.4 rope. Reluctantly this design was abandoned and it was back to the drawing-board.

The falling arm type appears rather more complicated. It started life fig.4 as a simple tube which, when pivoted, worked in much the same way as a roulette descendeur. fig.5 As a further aid to jamming a form of lever was built into it which pressed against the rope when a sudden downward force was exerted. This lever could be quite easily released simply by twisting the whole device about the lever's axle. Because the ideal position of the krab for sliding the contraption up the rope and the ideal position for exerting leverage when the caver falls did not coincide, a compromise was made with a slotted plate. fig.6 When climbing, the krab would remain in position 1; when a fall occurred it would slide to position 2, exerting a greater leverage on the jamming-arm. When the whole affair had pivoted the krab would slide back to I, in which position a minimum twisting force would be necessary to convert the device for abseiling. However this refinement was rejected as being unnecessary and complex.

The latest stage which the falling arm type has reached is illustrated. fig.7 It will be seen to resemble somewhat the Hiebler prusiker, being very compact and having approximately the same shape. One thing it does lack at the moment is a device to unjam it for abseiling, but this is being worked on. When it is perfected a lock will be included to make it suitable for use as a normal descendeur.

Tests have been highly satisfactory; no trouble has been experienced with the arm trying to fall on the wrong side of the rope, and the Cam-Block slides up quite readily, requiring a force of hardly more than its weight alone. Also, because it only works with a shock loading it is perfectly possible to line oneself down a ladder if not abseiling.

So far all our models have been built out of a mixture of light alloy and steel for reasons of economy, but final models will be made entirely of alloy. Things are not as easy as they seem, and the prototypes are undergoing continual modification. However, prospects are bright, and a 'pre-production' model should be ready soon, with Cam-Block No. 01 in use during the 1972 Summer Expedition.

GUY TALBOT


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